Russia is producing artillery shells around three times faster than Ukraine's Western allies and for about a quarter of the cost (2024)

Russia is producing artillery shells around three times faster than Ukraine's Western allies and for about a quarter of the cost, according to an analysis shared with Sky News.

The figures, produced by the management consulting firm Bain & Company, underline a major challenge faced by the Ukrainian armed forces as they rely on supplies of ammunition from the United States and Europe to battle Russia's full-scale invasion.

The war has been described from the start as a "battle of fires" because of the volume of artillery rounds used.

It prompted the US, the UK and other European allies to seek to ramp up production in their respective factories, but their ability to manufacture artillery rounds still lags behind Russia's despite a combined economic strength that far outmatches Moscow's.

As a result, Ukrainian soldiers on the frontline say for every one round they fire against Russian positions, the invading troops can launch around five shells back.

Battling against the odds, the Ukrainians say they have become skilled at trying to make every round count.

"Often, with just one, two or three shells, we can completely destroy a target," said Senior Lieutenant Kostiantin, an artillery battery commander with the 57th Brigade, which is fighting against a new Russian invasion into the Kharkiv region, in the northeast of Ukraine.

But the commander said Ukrainian troops still need more supplies.

"We have to keep holding the Russians back… and make every metre of land they try to take cost them hundreds of lives."

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Russia is producing artillery shells around three times faster than Ukraine's Western allies and for about a quarter of the cost (1)

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Shortages force defenders to pretend in training

The research on artillery rounds by Bain & Company, which drew on publicly available information, found that Russian factories were forecast to manufacture or refurbish about 4.5 million artillery shells this year compared with a combined production of about 1.3 million rounds across European nations and the US.

On cost, it said the average production cost per 155 mm shell - the type produced by NATO countries - was about $4,000 (£3,160) per unit, though it varied significantly between countries. This is compared with a reported Russian production cost of around $1,000 (£790) per 152 mm shell that the Russian armed forces use.

Artillery is only one of many munition shortfalls faced by Ukraine.

Sky News visited a group of new recruits in the east of the country who were learning how to use an N-LAW anti-tank missile, first provided to the Ukrainian military by the UK.

They said a shortage of supplies means they just pretend to fire the weapon in training and would only use it for real when in battle - and only then when there are any stocks.

"We have a lack of N-LAWs and we need more," said a soldier with the callsign "Bolt", who was giving the training to the new soldiers in a reconnaissance battalion of 5th Brigade.

Asked whether he had a message for the factory workers in the UK who assembled the weapon, Bolt said: "We'd like to thank our Western partners for their help. But, if possible, we would be very grateful if they could provide more NATO munitions."

Russia is producing artillery shells around three times faster than Ukraine's Western allies and for about a quarter of the cost (2)

Russia is producing artillery shells around three times faster than Ukraine's Western allies and for about a quarter of the cost (3)

Factories could win the war on frontlines

The importance of producing weapons and ammunition is why many experts say factory production lines - rather than the frontline - could be where the war in Ukraine is won.

Sky News visited a factory in Belfast in April where the N-LAW missile is assembled by Thales, a global defence company. The weapon is designed by the Swedish firm Saab.

The assembly takes place inside a large hall containing a mixture of machines grinding metal and desks where delicate work takes place on tiny but vital components.

Working hours on the production line at the time were only four days a week from 7am until 4pm, though they were believed to be increasing.

Thales manufactures its own weapons here as well, including Starstreak, a short-range, surface-to-air missile that can take out aircraft, and the Lightweight Multirole Missile (LMM). Both of these systems are also used in Ukraine.

Russia is producing artillery shells around three times faster than Ukraine's Western allies and for about a quarter of the cost (4)

Russia is producing artillery shells around three times faster than Ukraine's Western allies and for about a quarter of the cost (5)

The key to ramping up production in UK

Philip McBride, the managing director of Thales Belfast, said N-LAW production capacity had doubled since the start of the year and there was scope to double it again.

Asked why the expansion only began then, when Russia's full-scale war erupted in February 2022, he explained it was because of a number of factors.

Firstly, the UK Ministry of Defence supplies Ukraine with N-LAWs, rather than Thales directly. The missiles initially given to the Ukrainian military were those that the British armed forces already had in their own stockpiles.

"They've granted that and then they go through their own procurement process, agree what their actual requirement is in the UK… and once they've decided that, then they'll place orders allowing us to ramp up," Mr McBride said.

Another factor is that it can take up to two years to source the parts that are required for the N-LAW.

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However, asked if production at the factory would have been expanded sooner had the Ministry of Defence put in orders earlier, the managing director said: "The earlier an order comes, the sooner we can ramp up production."

A lot of work is going on at the plant to modernise the equipment and enable a further expansion of production lines.

The number of employees has also grown, with around 900 people now working at the site and at a second facility in Belfast, compared with just 500 a few years ago.

Russia is producing artillery shells around three times faster than Ukraine's Western allies and for about a quarter of the cost (2024)

FAQs

Russia is producing artillery shells around three times faster than Ukraine's Western allies and for about a quarter of the cost? ›

Russia is producing artillery shells around three times faster than Ukraine's Western allies and for about a quarter of the cost. Sky News

Sky News
Sky News is a British free-to-air television news channel and organisation. Sky News is distributed via an English-language radio news service, and through online channels. It is owned by Sky Group, a division of Comcast.
https://en.wikipedia.org › wiki › Sky_News
visited a group of new recruits who were learning how to use an N-LAW
N-LAW
NLAW stands for Next-generation Light Anti-tank Weapon or Next-Generation Light Anti-armour Weapon. The N is short for "Next generation" or "Next-generation", while LAW is an abbreviation of "Light Anti-tank Weapon" or "Light Anti-Armour Weapon". MBT LAW stands for Main Battle Tank Light Anti-armour Weapon.
https://en.wikipedia.org › wiki › NLAW
anti-tank missile, first provided to the Ukrainian military
Ukrainian military
The Armed Forces of Ukraine (abbreviated as AFU) are the military forces of Ukraine. All military and security forces, including the Armed Forces, are under the command of the President of Ukraine and subject to oversight by a permanent Verkhovna Rada parliamentary commission.
https://en.wikipedia.org › wiki › Armed_Forces_of_Ukraine
by the UK.

How fast can Russia produce artillery shells? ›

Russia is producing about 250,000 artillery munitions per month, or about 3 million a year, according to NATO intelligence estimates of Russian defense production shared with CNN, as well as sources familiar with Western efforts to arm Ukraine.

How many artillery shells has the US given to Ukraine? ›

Among their many contributions to Ukraine, Allies and partners have delivered 10 long-range Multiple Launch Rocket Systems (MLRS), 178 long-range artillery systems, nearly 100,000 rounds of long-range artillery ammunition, nearly 250,000 anti-tank munitions, 359 tanks, 629 armored personnel carriers and infantry ...

How many shells does Russia use a day? ›

Russia is now firing roughly 10,000 rounds of artillery per day, which is 5x more than Ukraine.

How many artillery pieces does Russia have? ›

In terms of combat equipment, the Russian Group of Forces holds approximately 4,780 barrel artillery pieces, of which 20% are self-propelled; 1,130 MLRS; 2,060 tanks; and 7,080 other armoured fighting vehicles, primarily consisting of MT-LBs, BMPs and BTRs.

How much does a 155mm shell cost? ›

The cost of artillery varies based on the type of shell. 155mm artillery shells start at $3000 and while there are shells that go up to $10,000, this is not going to be every round purchased. If you read reports in the media about one shell costs $10,000, guess what, they are just quoted the top price.

How many 155mm artillery shells does the US have? ›

The Army and Marine Corps have 155mm artillery projectiles (M483/M483A1 and M864) containing about 402 million Dual Purpose Improved Conventional Munition (DPICM) submunitions.

How many himars has Ukraine lost? ›

In mid-March, Russian Defense Minister Sergei Shoigu said Moscow had taken out six Ukrainian HIMARS since the start of 2024. Footage widely circulated online appeared to confirm the loss of at least one HIMARS earlier this year.

Who has the most artillery in the world? ›

Russia has more artillery than any other country. While U.S. doctrine emphasizes more accurate use of high explosives, Russian doctrine stresses massed firepower. This has been an aspect of Russian military doctrine for at least 300 years.

How is Ukraine paying for weapons? ›

The Department of Defense (DOD) provided Ukraine with billions of dollars' worth of weapons from its stockpiles to help respond to Russia's full-scale invasion in 2022. As of March 2024, Congress provided $25.9 billion in supplemental funding that DOD can use to replace these weapons.

How many tanks can Russia produce per day? ›

From the vast expanses of the Russian tank manufacturing industry, the battlefield in Ukraine receives a daily supply of up to three tanks. You may wonder, why is that?

Who makes 155mm shells in Europe? ›

For all the apparent difficulty in ramping up its production, a standard high-explosive 155mm shell is a remarkably simple object. The two parts of the shell, the steel body and explosive filling, are produced in different Nammo facilities, spread across Norway, Finland, and Poland.

How many barrels of oil does Russia use per day? ›

What countries are the top producers and consumers of oil?
CountryMillion barrels per dayShare of world total
United States20.0120%
China15.1515%
India5.055%
Russia3.684%
8 more rows
Apr 11, 2024

How many soldiers does Russia have left? ›

The Russian Armed Forces are the world's fifth largest military force, with 1.15 million active-duty personnel and close to two million reservists.

How much do Russian soldiers get paid? ›

The starting wage for them is 160,000 roubles a month, ($1,792 or £1,408), which in Russia is seen as a good salary. It is around three-and-a-half times the national average, according to official Russian government figures. The average monthly wage earned by Russians is 71,419 roubles a month ($756 or £639).

Who produces the most artillery shells? ›

CNN reported , opens new tab earlier this month that Russia is producing nearly three times as many artillery munitions as the United States and Europe combined, citing unidentified Western intelligence sources.

What is the top speed of artillery shells? ›

The speed of these artillery shells can reach up to speeds of about 1600 m/s or, in English units, about one mile per second.

What is the speed of the fastest artillery shell? ›

Categories of velocity
WeaponLow velocityHigh velocity
Artillery cannonsLess than 396 m/s (1,299 ft/s)Between 910 and 1,070 m/s (3,000–3,500 ft/s)
Tank guns-Between 470 and 1,020 m/s (1,550–3,350 ft/s)
Small arms-Between 1,070 and 1,520 m/s (3,500–5,000 ft/s)

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